RMID
GRANULATION
DRYING
BLENDING
TABLETING
LIQUID FLOW
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MicroNIR handheld and process NIR spectrometers improve quality and reduce cost at every stage of the pharmaceutical manufacturing process.
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Drying
Granulation
Raw Material Identification
MicroNIR OnSite-W
MicroNIR PAT-U
MicroNIR PAT-W
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for PAT, QbD and CM Applications
NIR Sensor Solutions
PAT & QbD Manufacturing
VIAVI Solutions® continues to drive spectrometer innovation with the MicroNIR PAT-W process spectrometer. Ideally suited for real-time process monitoring in blend homogeneity, loss on drying, compaction, content uniformity, and other process analytical technology (PAT) applications. With proven VIAVI linear variable filter (LVF) technology, this next generation system is battery powered & WiFi enabled with onboard PC for uninterrupted data store and forward.
Tableting
Tumble Blending
Liquid PRocess Control
MicroNIR Booth > Products > PAT-W
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Material Quality & Conformity
VIAVI Solutions® continues to drive spectrometer innovation with the MicroNIR PAT-U process spectrometer. It is a rugged, scalable,next generation system for real-time process monitoring in food and pharmaceutical process analytical technology (PAT) applications. With proven VIAVI linear variable filter (LVF) technology, the PAT-U has the smallest form factor on the market in a fit-for-purpose design.
MicroNIR Booth > Products > PAT-U
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The MicroNIR OnSite-W is the latest addition to the VIAVI Solutions® innovative, ultra-compact spectrometer product line. It is the next-generation NIR solution for rapid material analysis. Compact, ruggedized, and wireless, it is ideal for applications in the field or on the manufacturing floor. Enabled by proven VIAVI linear variable filter (LVF) technology. It addresses a wide range of material characterization applications.
MicroNIR Booth > Products > OnSite-W
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Raw Material Identification (RMID)
Qualify your raw materials by chemical composition, particle size and moisture content. Safely analyze materials in the loading docks area, avoiding laboratory and quarantine costs. Learn More >
Qualify Raw Materials • Analyze through bags • Identify composition • Qualify by particle size and moisture content Improve Efficiency • Warehouse operation • Low cost of ownership In Regulatory Compliance • 21 CFR p11 • USP and EP protocols • IQ, OQ, PQ
Benefits
MicroNIR Booth > Applications > Raw Material ID
Monitor granulation to the desired end point, in real time. Deliver quality through continuous monitoring of every batch.
Improve Consistency • Implement batch to batch control • Set desired end point • Identify process anomalies Enhance Efficiency • Reduce particle analysis laboratory cost • Improve cycle-time Maximize PAT Sensor Uptime • Low cost of ownership • Avoid maintenance costs
MicroNIR Booth > Applications > Granulation
Monitor your product and moisture interaction dynamics in real time. Verify the end point repeatability without calibration.Accurately quantify moisture content via chemometric modeling.
Ensure Consistency • Implement batch to batch control • Set desired end point • Identify process anomalies Improve Efficiency • Avoid LOD analysis cost • Accelerate cycle time Avoid Maintenance Costs • Low cost of ownership • Maximize uptime
MicroNIR Booth > Applications > Drying
Achieve consistent blend uniformity, batch to batch.Avoid thief sampling and laboratory analysis. Learn More >
Improve Product Consistency • Monitor blend uniformity of each batch • Assign end point and acceptance limits • Deploy In-Specification quality blends Increase Process Efficiency • Eliminate time-consuming thief sampling • Monitor each batch with continuous monitoring • Decrease cycle time Reduce Waste • Detect blender loading errors • Control the uniformity of the blend, not just the API • Reduce downstream risk of tableting failures
MicroNIR Booth > Applications > Tumble Blending
Monitor consistency of the powder flow feeding the tablet press. Minimize tablet waste and detect out-of-specification material before compression. Learn More >
Deliver Consistent Quality • Assign In-Specification limits • Verify 100% of the feeding material • Identify composition anomalies Reduce Waste • Decrease frequency of tablet defects • Avoid product recalls risk At the Pace of your Process • Real time monitoring (1 datapoint/sec) • HMI, OPC, PAT software and event triggering enabled • Maintenance-free
MicroNIR Booth > Applications > Tableting
Liquid Process Control
MicroNIR PAT-L/L-x
Continuously monitor process streams of liquid materials.Safely analyze liquids with continuous monitoring, including in hazardous locations.
Qualify Liquid Materials • Ensure consistency • Set acceptance limits • Identify anomalies Improve Downstream Quality • Minimize errors • Increase confidence in your process • Deliver In-Specification materials Regulatory and Safety Compliance • Pharmaceutical regulatory compliance • Hazardous location certification (ATEX, NEC and IECEx)
MicroNIR Booth > Applications > Liquid Process Control
Product Release Early 2021